Prototyping & Short Run Packaging

At Far’n’Beyond we develop bespoke, attractive and effective packaging solutions that support clients at every stage of their journey.

Our Prototyping & Short-Run Packaging service is designed for brands that need to explore ideas, validate concepts, and test materials before committing to larger production runs.

This early-stage investment allows us to refine structure, appearance and performance, ensuring packaging works both visually and practically.

Our expert team and production capabilities ensure we can provide valuable guidance without restriction or compromise.

Tell us a little about your project and our experienced team will provide a no-obligation Bespoke Packaging quote, usually within 30 minutes during office hours.

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Packaging Development Process

Every successful packaging project starts with understanding the product, how it will be used and the environments it will encounter.

Our development process focuses on establishing accurate dimensions, suitable materials and appropriate structures at an early stage. By investing time in this phase, we can eliminate unnecessary costs later and ensure the final packaging solution performs as intended.

Working closely with our clients, we provide guidance on packaging formats, cutter guides and structural templates, ensuring designs are technically sound and ready for production.

Covering the full spectrum of printing & finishing techniques, we offer an extensive range of specialist production methods to create truly bespoke printed products for the most challenging projects.

White Packaging Prototypes

Unprinted samples to test structure, size and fit before artwork is applied.

Printed Short-Run Samples

Branded samples to review print quality, finishes and presentation.

Short Run Sampling

Short-run packaging is an essential part of the decision-making process. It allows brands to review packaging in physical form, assess artwork placement and confirm finishes before scaling production.

This approach is particularly valuable for new product launches, campaign activity and brand refreshes where visual impact is critical.

From unprinted mockups and test prints to full pre-press samples, we use a range of digital and lithographic production methods to efficiently produce short runs without compromising quality, giving clients confidence to move forward.

Our in-house Graphic Design team is also on hand, working directly with brands to ensure an attractive, impactful appearance for each completed packaging solution, where required.

Prototyping & Short Run Packaging Quote

Custom Packaging Materials & Structure Testing

Packaging is not just about appearance — it must protect the product and perform in real-world conditions. We assess factors such as product weight, fragility and handling requirements when testing materials and structures.

Where possible, we encourage clients to provide a product sample, enabling us to accurately size the packaging and assess the need for fitments or internal supports, helping us recommend the most appropriate material and print solution for each application.

All prototypes and short-run samples are created with future production in mind. Structures and materials are selected to ensure a smooth transition into larger volumes when required. This approach avoids redesigns and ensures packaging remains consistent as quantities increase.

Packaging Prototyping Prices

Packaging Prototyping

Outstanding from start to finish. The service, communication and quality is faultless and they go above and beyond to ensure the customer is happy!

Gavin helped me with the print of some new packaging sleeves and I am over the moon with them. Thank you very much.

Melissa Blake,

Sweet Pea Spoons

A great company to work with, responsive, helpful and great quality.

I can’t recommend Gavin and his team enough.

Harrison Jones,

Equals Health

I procured Far'n'Beyond for concept ready meal packaging for a trade show. Every step of the process was dealt with extremely professionally and the response times were excellent.

At the trade show, we received positive feedback on the quality and look of the packaging and the pricing was extremely competitive, excellent value for money. Highly recommend!

Beverley,

Bespoke Packaging Frequently Asked Questions

Why should I invest in packaging prototyping before full production?

Packaging prototyping allows you to test structure, size, materials, and print finishes before committing to higher-volume production.

By reviewing physical samples, you can confirm fit, appearance and performance, reducing the risk of costly changes later in the production process.

Prototyping also ensures packaging is suitable for handling, storage and distribution, helping projects progress smoothly into full production.

Can prototypes be produced using the same materials as full production?

Where possible, prototypes and short-run samples are produced using the same or comparable materials intended for full production.

This allows you to accurately assess how the packaging will look and perform at scale. In some cases, alternative materials may be recommended during prototyping to optimise cost or lead time, while still providing a reliable indication of the final result.

What quantities are suitable for short-run packaging?

Short-run packaging is ideal for quantities ranging from small sample batches through to a few hundred units, depending on the structure and materials required.

This approach is commonly used for product launches, campaign trials, limited editions and early-stage brands. Short runs allow you to test and refine packaging without committing to large volumes.

Do I need final artwork before starting prototyping?

Final artwork is not always required during prototyping. Many projects begin with white samples to test structure and fit before artwork is applied. Where artwork is available, printed prototypes can be produced to review colour, finishes and overall presentation.

Our team can also support with artwork refinement and template creation as part of the prototyping process.

Why Far'n'Beyond?

Quality, Service & Expertise from a dedicated account manager.

Superfast Quotes

Creative Design Team

Reliable & Trusted

Friendly & Helpful Team

Professional Production

Award Winning Experts

Prototyping & Short Run Packaging

Our in-house creative, production and marketing teams are able to offer expert advice at all stages of your bespoke packaging project.

Bespoke Packaging

How it Works...

We work with our clients to find the right solution, offering considered advice with a straightforward process.

Step

1

Project Brief

We review your brief to understand the project and evaluate considerations like product dimensions, weight, packaging and distribution requirements, and intended use.

This gives us an outline of the materials and production methods required by the project.

Step

2

CAD Design & Development

Our creative team creates digital drawings based on the brief, accommodating the selected materials and making adjustments to meet production requirements.

This helps us make sure the first samples consider the most efficient design for future production.

Step

3

White Unprinted Sample Images

We create an unprinted sample for internal testing to ensure the unit is fit for its intended purpose, securely holds the product and performs as intended.

We take photographs of this to ensure it is in line with your expectations and make any required adjustments based on your feedback.

Step

4

Physical Sample

Once the unprinted sample is approved in principle and any changes confirmed, an updated physical unprinted sample is delivered for final testing and approval.

Step

5

Artwork Templates

With the unprinted sample approved, we supply original, complete cutter guides and templates, along with production notes that can be used to manufacture your finished unit.

Step

6

Creative Design & Production by Far’n’Beyond

With the project foundation complete, we will provide a competitive quote for your packaging design and printing, and we can include storage, fulfilment, and distribution if needed.

Our Process

Complete Packaging Questionnaire
Initial Guide Price for Full Production
Unprinted Prototyping Sample
Review & Evaluate
Full Production

Creative Design

Our in-house Creative Packaging Design Team is also on hand, working directly with brands to ensure an attractive, impactful appearance for each completed packaging solution, where required.